0.025″-0.240″ Metal Bond Diamond Milling Tools
Metal Bond Diamond Milling Tools in the 0.025″–0.240″ diameter range support precision machining. They work well on ultra-hard materials. They also process brittle materials.
Moreover, these tools combine premium diamond with a strong metal bond matrix. As a result, they offer high wear resistance. They also provide long tool life.
In addition, Metal Bond Diamond Milling Tools perform well in micro milling. Therefore, they support stable cutting. For example, they machine ceramics, glass, tungsten carbide, sapphire, quartz, ferrite, and composites. Consequently, edge chipping decreases. At the same time, surface finish improves.
Tool Design
The design focuses on strength and stability. First, the metal bond holds diamond particles firmly. As a result, the tool keeps its cutting ability longer.
Furthermore, the metal matrix resists heat and wear. Therefore, the tool performs well during long machining cycles. In addition, strong bonding improves diamond retention.
Meanwhile, optimized geometry reduces vibration. Consequently, cutting becomes smoother. Ultimately, machining accuracy improves.
Diamond Bond Technology
Metal bond technology protects the diamond grains. As a result, the abrasive remains effective longer.
Moreover, the bond supports stable cutting conditions. Therefore, the tool performs consistently. In addition, it helps maintain dimensional accuracy.
Precision Milling Performance
Metal Bond Diamond Milling Tools deliver stable milling performance. Furthermore, they reduce vibration during machining.
As a result, cutting becomes smoother. In addition, the tool maintains tight tolerances. Consequently, manufacturers achieve consistent results.
Key Features
-
Diameter range: 0.025″ – 0.240″
-
Strong metal bond diamond construction
-
High wear resistance
-
Long tool life
-
Reduced edge chipping
-
Improved surface finish
-
Suitable for micro and precision milling
Materials That Can Be Machined
Metal Bond Diamond Milling Tools can machine many hard materials. For example:
-
Technical ceramics
-
Glass and quartz
-
Tungsten carbide
-
Sapphire
-
Ferrite components
-
Advanced composites
Similarly, brittle materials benefit from diamond tools. Therefore, these tools are widely used in precision industries.
Industrial Applications
Many industries use Metal Bond Diamond Milling Tools. For instance:
-
Semiconductor manufacturing
-
Optical component production
-
Medical device machining
-
Electronics manufacturing
-
Precision mold finishing
Moreover, these industries require high accuracy. Therefore, stable milling tools are essential.
Advantages
Metal Bond Diamond Milling Tools provide several advantages. First, diamond abrasives offer extreme hardness. As a result, tool life increases.
In addition, the metal bond holds the abrasive securely. Therefore, cutting performance stays stable.
Furthermore, tool wear decreases. Consequently, replacement happens less often. As a result, downtime is reduced. Ultimately, productivity improves.
Custom Tool Options
Different machining tasks require different tools. Therefore, customization is available.
For example, grit size, bond type, shank design, and tolerances can change. In addition, special tools can be designed for specific materials.
Consequently, manufacturers can optimize Metal Bond Diamond Milling Tools for their processes. Ultimately, this improves machining efficiency.
Call (480) 966-9311 or Add to Quote for pricing.
Specifications
ITEM#
0170501
0153952
0204291
0141363
0140431
0142436
0046729
0204292
0163722
0152921
0214091
0213331
0081279
0063625
0166684
0061917
0106329
0210985
0152542
0167541
0167542
0178232
0153301
0155851B
0163725
0122751
(D)
0.025
0.030
0.040
0.050
0.060
0.060
0.060
0.060
0.078
0.080
0.090
0.100
0.120
0.125
0.125
0.125
0.125
0.126
0.140
0.150
0.150
0.156
0.156
0.187
0.187
0.187
(T)
0.125
0.125
0.125
0.125
0.100
0.150
0.200
0.100
0.150
0.200
0.150
0.500
0.200
0.200
0.150
0.400
0.600
0.350
0.313
0.300
0.300
0.250
0.500
0.125
0.200
0.250
(S)
0.125
0.125
0.125
0.125
0.125
0.250
0.250
0.125
0.125
0.250
0.125
0.375
0.375
0.125
0.125
0.375
0.375
0.250
0.250
0.375
0.375
0.250
0.125
0.187
0.187
0.250
(L)
2.000
2.000
2.500
2.000
1.500
2.500
1.500
2.500
3.000
2.500
3.000
3.250
3.000
1.500
3.000
3.250
3.250
2.500
2.500
3.500
3.500
2.000
2.000
2.000
3.000
2.550
(UC)
0.240
0.240
0.200
0.300
0.200
0.750
0.290
0.300
0.750
0.350
1.000
N/A
1.500
N/A
0.750
N/A
N/A
0.350
0.700
0.500
0.500
0.500
N/A
N/A
0.750
1.000
(UD)
0.023
0.027
0.038
0.047
0.057
0.055
N/A
0.058
0.074
0.074
0.062
N/A
0.116
N/A
0.118
N/A
N/A
0.122
0.135
0.130
0.130
0.140
N/A
N/A
0.177
0.150
(R)
N/A
N/A
N/A
N/A
N/A
N/A
OFFSET
N/A
OFFSET
N/A
OFFSET
OFFSET
CENTER
0.060
OFFSET
OFFSET
FULL
0.070
N/A
0.050
0.050
THRU
CENTER
N/A
0.100
CENTER
(R1)
N/A
N/A
N/A
N/A
N/A
N/A
SLOT
N/A
SLOT
N/A
SLOT
SLOT
SLOT
0.060
SLOT
SLOT
RADIUS
0.200
N/A
0.050
0.050
HOLE
SLOT
N/A
0.050
SLOT
(M)
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
CARBIDE
STEEL
STEEL
STEEL
STEEL
CARBIDE
STEEL
STEEL
CARBIDE
STEEL
STEEL
STEEL
CARBIDE
GRIT
200/230
200/230
140/170
140/170
140/170
170/200
170/200
140/170
170/200
140/170
200/230
200/230
100/120
600
140/170
200/230
080/100
300/330
240/270
140/170
300/330
170/200
270/300
170/200
140/170
100/120
ITEM#:
0170501
(D):
0.025
(T) :
0.125
(S) :
0.125
(L) :
2.000
(UC) :
0.240
(UD) :
0.023
(R) :
N/A
(R1):
N/A
(M) :
STEEL
GRIT :
200/230
ITEM#:
0153952
(D):
0.030
(T) :
0.125
(S) :
0.125
(L) :
2.000
(UC) :
0.240
(UD) :
0.027
(R) :
N/A
(R1):
N/A
(M) :
STEEL
GRIT :
200/230
ITEM#:
0204291
(D):
0.040
(T) :
0.125
(S) :
0.125
(L) :
2.500
(UC) :
0.200
(UD) :
0.038
(R) :
N/A
(R1):
N/A
(M) :
STEEL
GRIT :
140/170
ITEM#:
0141363
(D):
0.050
(T) :
0.125
(S) :
0.125
(L) :
2.000
(UC) :
0.300
(UD) :
0.047
(R) :
N/A
(R1):
N/A
(M) :
STEEL
GRIT :
140/170
ITEM#:
0140431
(D):
0.060
(T) :
0.100
(S) :
0.125
(L) :
1.500
(UC) :
0.200
(UD) :
0.057
(R) :
N/A
(R1):
N/A
(M) :
STEEL
GRIT :
140/170
ITEM#:
0142436
(D):
0.060
(T) :
0.150
(S) :
0.250
(L) :
2.500
(UC) :
0.750
(UD) :
0.055
(R) :
N/A
(R1):
N/A
(M) :
STEEL
GRIT :
170/200
ITEM#:
0046729
(D):
0.060
(T) :
0.200
(S) :
0.250
(L) :
1.500
(UC) :
0.290
(UD) :
N/A
(R) :
OFFSET
(R1):
SLOT
(M) :
STEEL
GRIT :
170/200
ITEM#:
0204292
(D):
0.060
(T) :
0.100
(S) :
0.125
(L) :
2.500
(UC) :
0.300
(UD) :
0.058
(R) :
N/A
(R1):
N/A
(M) :
STEEL
GRIT :
140/170
ITEM#:
0163722
(D):
0.078
(T) :
0.150
(S) :
0.125
(L) :
3.000
(UC) :
0.750
(UD) :
0.074
(R) :
OFFSET
(R1):
SLOT
(M) :
STEEL
GRIT :
170/200
ITEM#:
0152921
(D):
0.080
(T) :
0.200
(S) :
0.250
(L) :
2.500
(UC) :
0.350
(UD) :
0.074
(R) :
N/A
(R1):
N/A
(M) :
STEEL
GRIT :
140/170
ITEM#:
0214091
(D):
0.090
(T) :
0.150
(S) :
0.125
(L) :
3.000
(UC) :
1.000
(UD) :
0.062
(R) :
OFFSET
(R1):
SLOT
(M) :
STEEL
GRIT :
200/230
ITEM#:
0213331
(D):
0.100
(T) :
0.500
(S) :
0.375
(L) :
3.250
(UC) :
N/A
(UD) :
N/A
(R) :
OFFSET
(R1):
SLOT
(M) :
STEEL
GRIT :
200/230
ITEM#:
0081279
(D):
0.120
(T) :
0.200
(S) :
0.375
(L) :
3.000
(UC) :
1.500
(UD) :
0.116
(R) :
CENTER
(R1):
SLOT
(M) :
STEEL
GRIT :
100/120
ITEM#:
0063625
(D):
0.125
(T) :
0.200
(S) :
0.125
(L) :
1.500
(UC) :
N/A
(UD) :
N/A
(R) :
0.060
(R1):
0.060
(M) :
CARBIDE
GRIT :
600
ITEM#:
0166684
(D):
0.125
(T) :
0.150
(S) :
0.125
(L) :
3.000
(UC) :
0.750
(UD) :
0.118
(R) :
OFFSET
(R1):
SLOT
(M) :
STEEL
GRIT :
140/170
ITEM#:
0061917
(D):
0.125
(T) :
0.400
(S) :
0.375
(L) :
3.250
(UC) :
N/A
(UD) :
N/A
(R) :
OFFSET
(R1):
SLOT
(M) :
STEEL
GRIT :
200/230
ITEM#:
0106329
(D):
0.125
(T) :
0.600
(S) :
0.375
(L) :
3.250
(UC) :
N/A
(UD) :
N/A
(R) :
FULL
(R1):
RADIUS
(M) :
STEEL
GRIT :
080/100
ITEM#:
0210985
(D):
0.126
(T) :
0.350
(S) :
0.250
(L) :
2.500
(UC) :
0.350
(UD) :
0.122
(R) :
0.070
(R1):
0.200
(M) :
STEEL
GRIT :
300/330
ITEM#:
0152542
(D):
0.140
(T) :
0.313
(S) :
0.250
(L) :
2.500
(UC) :
0.700
(UD) :
0.135
(R) :
N/A
(R1):
N/A
(M) :
CARBIDE
GRIT :
240/270
ITEM#:
0167541
(D):
0.150
(T) :
0.300
(S) :
0.375
(L) :
3.500
(UC) :
0.500
(UD) :
0.130
(R) :
0.050
(R1):
0.050
(M) :
STEEL
GRIT :
140/170
ITEM#:
0167542
(D):
0.150
(T) :
0.300
(S) :
0.375
(L) :
3.500
(UC) :
0.500
(UD) :
0.130
(R) :
0.050
(R1):
0.050
(M) :
STEEL
GRIT :
300/330
ITEM#:
0178232
(D):
0.156
(T) :
0.250
(S) :
0.250
(L) :
2.000
(UC) :
0.500
(UD) :
0.140
(R) :
THRU
(R1):
HOLE
(M) :
CARBIDE
GRIT :
170/200
ITEM#:
0153301
(D):
0.156
(T) :
0.500
(S) :
0.125
(L) :
2.000
(UC) :
N/A
(UD) :
N/A
(R) :
CENTER
(R1):
SLOT
(M) :
STEEL
GRIT :
270/300
ITEM#:
0155851B
(D):
0.187
(T) :
0.125
(S) :
0.187
(L) :
2.000
(UC) :
N/A
(UD) :
N/A
(R) :
N/A
(R1):
N/A
(M) :
STEEL
GRIT :
170/200
ITEM#:
0163725
(D):
0.187
(T) :
0.200
(S) :
0.187
(L) :
3.000
(UC) :
0.750
(UD) :
0.177
(R) :
0.100
(R1):
0.050
(M) :
STEEL
GRIT :
140/170
ITEM#:
0122751
(D):
0.187
(T) :
0.250
(S) :
0.250
(L) :
2.550
(UC) :
1.000
(UD) :
0.150
(R) :
CENTER
(R1):
SLOT
(M) :
CARBIDE
GRIT :
100/120
