1.600″- 3.000″ Diamond Plated Milling Tools

1.600″–3.000″ Diamond Plated Milling Tools—also called electroplated diamond milling tools, single-layer diamond mills, plated diamond cutters, diamond profile mills, diamond milling cones, and electroplated diamond shaping tools—are engineered for precise contour cutting, aggressive stock removal, and high-accuracy grinding on hard and brittle advanced materials. These large-diameter diamond-plated tools use a controlled nickel electroplating process to secure a single, fully exposed diamond layer, ensuring sharp cutting action, stable tool geometry, and consistent performance in CNC machining, robotic milling, ultrasonic machining, and precision manual operations.

Technical Construction Features

• Single-layer electroplated diamond bond with uniform grit exposure

• Precision nickel plating for strong diamond retention

• Controlled layer thickness for repeatable cutting geometry

• Rigid steel or carbide tool bodies for dimensional stability

• Accurate profiling for consistent form generation

Performance Characteristics

• Extremely sharp cutting due to fully exposed diamond grains

• Fast stock removal with reduced grinding forces

• Open diamond structure enhances chip evacuation

• Low friction cutting minimizes heat and subsurface damage

• Predictable wear pattern across full tool length

• Maintains tight geometric tolerances at high spindle speeds

• Superior edge definition for shaping, radiusing, beveling, and 3D surface work

Supported Materials

• Glass, borosilicate, fused silica, quartz

• Alumina, zirconia, SiAlON, cordierite, advanced ceramics

• Sapphire, silicon, GaAs, crystalline substrates

• Natural stone, engineered stone, mineral composites

• Carbide and hardened steels (special finishing cases)

• CFRP, GFRP, aerospace-grade fiber-reinforced composites

Available Tool Geometries

• Ball-nose diamond milling tools for 3D surfacing

• Diamond end mills for slotting, pockets, and edge work

• Diamond profile mills for grooves, radii, and custom forms

• Diamond router bits for high-speed CNC shaping

• Diamond cones for tapered, pointed, and conical machining

• Custom diamond form tools engineered to print

Call (480) 966-9311 or Add to Quote for pricing.