1.600″- 3.000″ Diamond Plated Milling Tools
1.600″–3.000″ Diamond Plated Milling Tools—also called electroplated diamond milling tools, single-layer diamond mills, plated diamond cutters, diamond profile mills, diamond milling cones, and electroplated diamond shaping tools—are engineered for precise contour cutting, aggressive stock removal, and high-accuracy grinding on hard and brittle advanced materials. These large-diameter diamond-plated tools use a controlled nickel electroplating process to secure a single, fully exposed diamond layer, ensuring sharp cutting action, stable tool geometry, and consistent performance in CNC machining, robotic milling, ultrasonic machining, and precision manual operations.
Technical Construction Features
Single-layer electroplated diamond bond with uniform grit exposure
Precision nickel plating for strong diamond retention
Controlled layer thickness for repeatable cutting geometry
Rigid steel or carbide tool bodies for dimensional stability
Accurate profiling for consistent form generation
Performance Characteristics
Extremely sharp cutting due to fully exposed diamond grains
Fast stock removal with reduced grinding forces
Open diamond structure enhances chip evacuation
Low friction cutting minimizes heat and subsurface damage
Predictable wear pattern across full tool length
Maintains tight geometric tolerances at high spindle speeds
Superior edge definition for shaping, radiusing, beveling, and 3D surface work
Supported Materials
Glass, borosilicate, fused silica, quartz
Alumina, zirconia, SiAlON, cordierite, advanced ceramics
Sapphire, silicon, GaAs, crystalline substrates
Natural stone, engineered stone, mineral composites
Carbide and hardened steels (special finishing cases)
CFRP, GFRP, aerospace-grade fiber-reinforced composites
Available Tool Geometries
Ball-nose diamond milling tools for 3D surfacing
Diamond end mills for slotting, pockets, and edge work
Diamond profile mills for grooves, radii, and custom forms
Diamond router bits for high-speed CNC shaping
Diamond cones for tapered, pointed, and conical machining
Custom diamond form tools engineered to print
Call (480) 966-9311 or Add to Quote for pricing.
Specifications
Item
Number
0168796
0176901
0156861
0005591
0107861
0075481
0046164
D
Diameter
1.660
1.660
2.000
2.000
2.000
2.600
3.000
T
Depth
1.000
1.200
0.500
0.800
1.000
0.625
0.625
S
Shank
0.750
0.750
0.625
0.500
1.000
0.500
1.000
L
Length
4.000
4.000
3.000
2.800
7.000
3.225
3.000
H
Thru Hole
0.187
0.187
0.187
0.150
N/A
N/A
N/A
R
Relief
1.250
1.250
1.500
1.400
0.750
1.960
2.500
R1
Relief Depth
0.500
0.500
0.100
0.200
0.100
0.100
0.100
G
Grit
170/200
080/100
200/230
140/170
030/040
170/200
080/100
Item
Number:
0168796
D
Diameter:
1.660
T
Depth:
1.000
S
Shank:
0.750
L
Length:
4.000
H
Thru Hole:
0.187
R
Relief:
1.250
R1
Relief Depth:
0.500
G
Grit:
170/200
Item
Number:
0176901
D
Diameter:
1.660
T
Depth:
1.200
S
Shank:
0.750
L
Length:
4.000
H
Thru Hole:
0.187
R
Relief:
1.250
R1
Relief Depth:
0.500
G
Grit:
080/100
Item
Number:
0156861
D
Diameter:
2.000
T
Depth:
0.500
S
Shank:
0.625
L
Length:
3.000
H
Thru Hole:
0.187
R
Relief:
1.500
R1
Relief Depth:
0.100
G
Grit:
200/230
Item
Number:
0005591
D
Diameter:
2.000
T
Depth:
0.800
S
Shank:
0.500
L
Length:
2.800
H
Thru Hole:
0.150
R
Relief:
1.400
R1
Relief Depth:
0.200
G
Grit:
140/170
Item
Number:
0107861
D
Diameter:
2.000
T
Depth:
1.000
S
Shank:
1.000
L
Length:
7.000
H
Thru Hole:
N/A
R
Relief:
0.750
R1
Relief Depth:
0.100
G
Grit:
030/040
Item
Number:
0075481
D
Diameter:
2.600
T
Depth:
0.625
S
Shank:
0.500
L
Length:
3.225
H
Thru Hole:
N/A
R
Relief:
1.960
R1
Relief Depth:
0.100
G
Grit:
170/200
Item
Number:
0046164
D
Diameter:
3.000
T
Depth:
0.625
S
Shank:
1.000
L
Length:
3.000
H
Thru Hole:
N/A
R
Relief:
2.500
R1
Relief Depth:
0.100
G
Grit:
080/100
