Diamond Plated Hole Saw Diamond Plated Hole Saws

Diamond Plated Hole Saws

Diamond Plated Hole Saws – Precision Drilling for Glass, Ceramics & Advanced Materials

Diamond Plated Hole Saws from Braemar USA are high-precision diamond hole saws, plated diamond core saws, and diamond abrasive drilling tools engineered for accurate, clean, and high-speed drilling in glass, ceramics, optical substrates, quartz, sapphire, and other advanced materials. Because these diamond plated hole saws use a tightly controlled electroplated bond, they deliver exceptional edge quality, fast penetration, and reliable geometry in both CNC and manual drilling systems.

Manufactured with premium synthetic diamond, controlled nickel plating, and precision-machined steel or carbide bodies, Braemar hole saws maintain consistent performance across demanding applications. These thin-wall plated designs reduce friction, minimize breakout, and improve heat control—making them ideal for water-fed spindles, rotary hand tools, micro-machining stations, and fully automated CNC drilling platforms.


High-Performance Electroplated Diamond Construction

Braemar USA utilizes a single-layer diamond electroplating process that securely anchors sharp diamond grains to the tool body. This provides:

  • Fast, aggressive cutting with low cutting pressure

  • Clean edges and reduced chipping in brittle substrates

  • Strong diamond retention for long tool life

  • Accurate and repeatable hole diameters

  • Excellent thermal behavior, especially with coolant assist

This structure makes our diamond tube saws, diamond coring saws, and thin-wall plated hole saws ideal for precision drilling in fragile materials where surface integrity matters.


Applications

Braemar Diamond Plated Hole Saws are designed for drilling:

  • Glass (soda-lime, borosilicate, tempered starts)

  • Quartz & fused silica

  • Sapphire and optical crystals

  • Ceramics such as alumina, zirconia, and technical ceramics

  • Optical substrates, composites, and brittle materials

  • Lapidary, stone, marble, and mineral substrates

  • Carbon fiber, laminates, and engineered composites

Ideal for optics manufacturing, glass fabrication, semiconductor machining, scientific research labs, and high-precision specialty shops.


Features & Benefits

  • Single-layer electroplated diamond for maximum sharpness

  • Precision-ground bodies for controlled hole sizing

  • Thin-wall construction for reduced friction and minimal breakout

  • Optional ID coolant channels and water-fed designs

  • Superior edge quality and reduced chipping

  • Reliable performance on both CNC and manual machines

  • Custom diameters, lengths, wall thicknesses, and shank configurations available


Industries That Use Braemar Diamond Plated Hole Saws

  • Optical lens manufacturing

  • Glass drilling and fabrication

  • Semiconductor wafer processing

  • Ceramic machining and substrate production

  • Aerospace & defense component manufacturing

  • Laboratory R&D and scientific machining

  • Jewelry, gemstone drilling, and lapidary work

  • Composite and advanced-materials fabrication


Custom Engineering Options

Braemar USA can custom-manufacture diamond plated hole saws and plated diamond coring tools to exact specifications, including:

  • Diamond grit size (coarse, standard, fine, micron)

  • Single-layer or dual-layer electroplating

  • Custom tool diameters, depths, and wall thicknesses

  • Steel or carbide bodies for stiffness and vibration control

  • Internal coolant paths for high-speed drilling

  • Unique mounts, arbors, and machine-specific interfaces

Call (480) 966-9311 or Add to Quote for pricing.

Add to Quote

Specifications

ITEM#

DPHSS1000A

DPHSS375A

DPHSS511A

DPHSS550A

DPHSS550B

DPHSS590A

DPHSS657A

DPHSS750A

DPHSS755A

DPHSS862A

DPHSS935A

DPHSS986A

DPHSS1000A

DPHSS1000B

DPHSS1001A

DPHSS1033A

DPHSS1115A

DPHSS1178A

DPHSS1220A

DPHSS1240A

DPHSS1302A

DPHSS1477A

DPHSS1495A

DPHSS1520A

DPHSS1520B

DPHSS1540A

DPHSS1617A

DPHSS1737A

DPHSS1762A

DPHSS1884A

OD

0.250

0.375

0.511

0.550

0.550

0.590

0.657

0.750

0.755

0.862

0.935

0.986

1.000

1.000

1.001

1.033

1.115

1.178

1.220

1.240

1.302

1.477

1.495

1.520

1.520

1.540

1.617

1.737

1.762

1.884

CL

1.500

1.500

1.500

1.500

1.500

1.500

1.500

1.500

1.500

1.500

1.500

1.500

1.750

1.750

1.750

1.750

1.750

1.750

1.750

1.750

1.750

1.750

1.750

1.750

1.750

1.750

1.750

1.750

1.750

1.750

D

0.250

0.375

0.375

0.375

0.375

0.375

0.375

0.375

0.375

0.375

0.375

0.375

0.250

0.375

0.250

0.375

0.375

0.375

0.375

0.375

0.375

0.375

0.375

0.250

0.375

0.375

0.375

0.375

0.375

0.375

SL

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

1.000

L

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

SLOTS

(2)

(2)

(2)

(4)

(3)

(4)

(4)

(3)

(3)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

GRIT

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

080/100

060/080

060/080

060/080

060/080

060/080

080/100

ITEM#:

DPHSS1000A

OD:

0.250

CL:

1.500

D:

0.250

SL:

1.000

L:

3.000

SLOTS:

(2)

GRIT:

080/100

ITEM#:

DPHSS375A

OD:

0.375

CL:

1.500

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(2)

GRIT:

080/100

ITEM#:

DPHSS511A

OD:

0.511

CL:

1.500

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(2)

GRIT:

080/100

ITEM#:

DPHSS550A

OD:

0.550

CL:

1.500

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS550B

OD:

0.550

CL:

1.500

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(3)

GRIT:

080/100

ITEM#:

DPHSS590A

OD:

0.590

CL:

1.500

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS657A

OD:

0.657

CL:

1.500

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS750A

OD:

0.750

CL:

1.500

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(3)

GRIT:

080/100

ITEM#:

DPHSS755A

OD:

0.755

CL:

1.500

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(3)

GRIT:

080/100

ITEM#:

DPHSS862A

OD:

0.862

CL:

1.500

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS935A

OD:

0.935

CL:

1.500

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS986A

OD:

0.986

CL:

1.500

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS1000A

OD:

1.000

CL:

1.750

D:

0.250

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS1000B

OD:

1.000

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS1001A

OD:

1.001

CL:

1.750

D:

0.250

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS1033A

OD:

1.033

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS1115A

OD:

1.115

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS1178A

OD:

1.178

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS1220A

OD:

1.220

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS1240A

OD:

1.240

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS1302A

OD:

1.302

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS1477A

OD:

1.477

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS1495A

OD:

1.495

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS1520A

OD:

1.520

CL:

1.750

D:

0.250

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

080/100

ITEM#:

DPHSS1520B

OD:

1.520

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

060/080

ITEM#:

DPHSS1540A

OD:

1.540

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

060/080

ITEM#:

DPHSS1617A

OD:

1.617

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

060/080

ITEM#:

DPHSS1737A

OD:

1.737

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

060/080

ITEM#:

DPHSS1762A

OD:

1.762

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

(4)

GRIT:

060/080

ITEM#:

DPHSS1884A

OD:

1.884

CL:

1.750

D:

0.375

SL:

1.000

L:

3.000

SLOTS:

GRIT:

080/100

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