Electroplated Diamond Mandrels Electroplated Diamond Mandrels

Electroplated CBN Mandrels

Electroplated CBN (Cubic Boron Nitride) mandrels are precision grinding and finishing tools designed for internal grinding, profiling, honing, and super-finishing of hard-to-machine materials. The mandrels are made by plating a single layer of CBN abrasive onto a steel, carbide, or other rigid shank, ensuring high accuracy and sharp cutting performance.

Key Features

Single-layer electroplated bond – strong adhesion between CBN grit and mandrel body.

High accuracy – ideal for tight tolerance internal bores and precision cavities.

Free-cutting action – sharp CBN crystals provide aggressive yet cool cutting.

Custom shapes and sizes – available as straight, tapered, or form mandrels for specialized profiles.

Versatility – mounted on carbide, steel, or other rigid shanks for stability.

Applications

Internal grinding of hardened steels, tool steels and superalloys.

Precision machining of aerospace, automotive, and bearing components.

Grinding dies, molds, hydraulic sleeves, and valve seats.

Super-finishing of small bores where conventional wheels cannot reach.

Advantages

Maintains form accuracy much longer than conventional abrasives.

High stock removal rate with reduced heat generation.

No dressing required (single-layer design).

Capable of complex geometries for specialized bore finishing.

Call (480) 966-9311 or Add to Quote for pricing.

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Specifications

ITEM#

BM015

BM020

BM025

BM030

BM040

BM050

BM060

BM080

BM100

BM120

BM140

BM160

BM180

BM200

BM235

BM250

BM275

BM335

BM375

BM500

BM625

BM750

BM1000

A

0.015

0.020

0.025

0.030

0.040

0.050

0.060

0.080

0.100

0.120

0.140

0.160

0.180

0.200

0.235

0.250

0.275

0.335

0.375

0.500

0.625

0.750

1.000

B

0.100

0.100

0.100

0.100

0.100

0.100

0.125

0.150

0.150

0.150

0.200

0.200

0.235

0.235

0.275

0.275

0.300

0.300

0.300

0.400

0.400

0.500

0.500

C

0.187

0.187

0.187

0.250

0.250

0.250

0.500

0.500

0.500

0.500

0.625

N/A

N/A

1.000

1.000

1.000

N/A

N/A

N/A

N/A

N/A

N/A

N/A

D

0.125

0.125

0.125

0.125

0.125

0.125

0.125

0.125

0.125

0.125

0.125

0.125

0.125

0.250

0.250

0.250

0.250

0.250

0.250

0.375

0.375

0.375

0.375

L

2.150

2.150

2.150

2.150

2.150

2.150

2.150

2.150

2.150

2.150

2.150

2.150

2.150

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.000

3.500

3.500

R

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

0.125

0.125

0.200

0.200

0.250

0.350

0.400

0.700

R1

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

0.040

0.040

0.040

0.040

0.050

0.050

0.050

0.100

GRIT

200/230

200/230

200/230

200/230

200/230

200/230

200/230

200/230

200/230

200/230

200/230

200/230

100/120

100/120

100/120

100/120

100/120

100/120

100/120

100/120

100/120

100/120

100/120

ITEM#:

BM015

A:

0.015

B:

0.100

C:

0.187

D:

0.125

L:

2.150

R:

N/A

R1:

N/A

GRIT:

200/230

ITEM#:

BM020

A:

0.020

B:

0.100

C:

0.187

D:

0.125

L:

2.150

R:

N/A

R1:

N/A

GRIT:

200/230

ITEM#:

BM025

A:

0.025

B:

0.100

C:

0.187

D:

0.125

L:

2.150

R:

N/A

R1:

N/A

GRIT:

200/230

ITEM#:

BM030

A:

0.030

B:

0.100

C:

0.250

D:

0.125

L:

2.150

R:

N/A

R1:

N/A

GRIT:

200/230

ITEM#:

BM040

A:

0.040

B:

0.100

C:

0.250

D:

0.125

L:

2.150

R:

N/A

R1:

N/A

GRIT:

200/230

ITEM#:

BM050

A:

0.050

B:

0.100

C:

0.250

D:

0.125

L:

2.150

R:

N/A

R1:

N/A

GRIT:

200/230

ITEM#:

BM060

A:

0.060

B:

0.125

C:

0.500

D:

0.125

L:

2.150

R:

N/A

R1:

N/A

GRIT:

200/230

ITEM#:

BM080

A:

0.080

B:

0.150

C:

0.500

D:

0.125

L:

2.150

R:

N/A

R1:

N/A

GRIT:

200/230

ITEM#:

BM100

A:

0.100

B:

0.150

C:

0.500

D:

0.125

L:

2.150

R:

N/A

R1:

N/A

GRIT:

200/230

ITEM#:

BM120

A:

0.120

B:

0.150

C:

0.500

D:

0.125

L:

2.150

R:

N/A

R1:

N/A

GRIT:

200/230

ITEM#:

BM140

A:

0.140

B:

0.200

C:

0.625

D:

0.125

L:

2.150

R:

N/A

R1:

N/A

GRIT:

200/230

ITEM#:

BM160

A:

0.160

B:

0.200

C:

N/A

D:

0.125

L:

2.150

R:

N/A

R1:

N/A

GRIT:

200/230

ITEM#:

BM180

A:

0.180

B:

0.235

C:

N/A

D:

0.125

L:

2.150

R:

N/A

R1:

N/A

GRIT:

100/120

ITEM#:

BM200

A:

0.200

B:

0.235

C:

1.000

D:

0.250

L:

3.000

R:

N/A

R1:

N/A

GRIT:

100/120

ITEM#:

BM235

A:

0.235

B:

0.275

C:

1.000

D:

0.250

L:

3.000

R:

N/A

R1:

N/A

GRIT:

100/120

ITEM#:

BM250

A:

0.250

B:

0.275

C:

1.000

D:

0.250

L:

3.000

R:

0.125

R1:

0.040

GRIT:

100/120

ITEM#:

BM275

A:

0.275

B:

0.300

C:

N/A

D:

0.250

L:

3.000

R:

0.125

R1:

0.040

GRIT:

100/120

ITEM#:

BM335

A:

0.335

B:

0.300

C:

N/A

D:

0.250

L:

3.000

R:

0.200

R1:

0.040

GRIT:

100/120

ITEM#:

BM375

A:

0.375

B:

0.300

C:

N/A

D:

0.250

L:

3.000

R:

0.200

R1:

0.040

GRIT:

100/120

ITEM#:

BM500

A:

0.500

B:

0.400

C:

N/A

D:

0.375

L:

3.000

R:

0.250

R1:

0.050

GRIT:

100/120

ITEM#:

BM625

A:

0.625

B:

0.400

C:

N/A

D:

0.375

L:

3.000

R:

0.350

R1:

0.050

GRIT:

100/120

ITEM#:

BM750

A:

0.750

B:

0.500

C:

N/A

D:

0.375

L:

3.500

R:

0.400

R1:

0.050

GRIT:

100/120

ITEM#:

BM1000

A:

1.000

B:

0.500

C:

N/A

D:

0.375

L:

3.500

R:

0.700

R1:

0.100

GRIT:

100/120

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