Electroplated Diamond Balls

Electroplated Diamond Balls are precision grinding and finishing tools where a steel, carbide, or other rigid spherical substrate is coated with a single layer of diamond. They’re designed for applications that require extremely fine detail, high precision, and the ability to work in hard-to-reach contours.

Key Features

• Single-layer diamond coating –  All the diamond particles are exposed for aggressive cutting.
• High precision spherical form – Ensures consistent contact with the workpiece.
• Nickel bond – Holds the diamond securely while allowing excellent grit exposure.
• Variety of grit sizes – From coarse (fast stock removal) to fine (smooth finishing).

Primary Uses

1. Precision Grinding
   • Used for high-precision grinding of hard materials like ceramics, sapphire, glass, and hard metals.
   • The spherical shape allows for smooth contouring and fine surface finishing.
2. Deburring & Polishing
   • Ideal for removing sharp edges or burrs from intricate parts.
   • Often used in polishing optical components, watch parts, and jewelry.
3. Micro-Machining
   • Can be used in tool and die making or for micro-holes and cavities.
   • Useful for 3D contouring, where uniform contact is needed on curved surfaces.
4. Electronics & Semiconductor Industry
   • Used to polish wafers, molds, or semiconductor components with delicate geometries.
5. Dental and Medical Tools
   • Certain sizes are used in dental drills or surgical tools for precision work.

Advantages

• High material removal rate for hard/brittle materials.
• Maintains shape well due to hard substrate.
• Can be custom-made in specific diameters.
• Works with rotary tools, CNC machines, and precision hand pieces.

Common Sizes & Specs

• Diameters: 0.040″ – 1.000″
• Shank: Usually 1/8″ or 1/4″
• Grits: 40–600 mesh (coarse to ultra-fine)
• Coating Coverage: Full ball

Call (480) 966-9311 or Add to Quote for pricing.