Electroplated Diamond Mounted Cut Off Wheels

Electroplated Diamond Mounted Cut-Off Wheels – Braemar USA

Braemar USA Electroplated Diamond Mounted Cut-Off Wheels are engineered for precision cutting, slotting, notching, and trimming of the hardest technical materials used in modern manufacturing. Each wheel is plated with a single, uniform layer of premium synthetic diamond, providing an exceptionally sharp cutting edge and fast, free-cutting performance with minimal heat generation.

Designed for CNC machines, high-speed spindles, manual cut-off stations, and specialty precision equipment, these wheels deliver clean, accurate cuts in carbide, ceramics, glass, quartz, sapphire, composites, and other advanced materials where surface integrity is critical. The rigid steel or mandrel-mounted construction ensures stability at high RPMs and consistent geometry throughout the tool’s life.

Key Features & Benefits

• Fast, Free-Cutting Action
  Single-layer diamond plating provides immediate sharpness with no break-in period.

• High Dimensional Accuracy
  Maintains wheel thickness, profile, and edge geometry for precision slotting and micro-cutting.

• Reduced Heat & Chipping
  Electroplated structure minimizes friction—ideal for brittle, heat-sensitive materials.

• Rigid Mounted Design
  Mandrel-mounted wheels deliver exceptional stability and low vibration at high surface speeds.

• Long-Lasting Performance
  Uniform diamond exposure maximizes tool life while ensuring smooth, consistent cutting.

Materials Cut

• Carbide

• Ceramics (Alumina, Zirconia, Technical Ceramics)

• Glass, Quartz, Fused Silica

• Sapphire & Optical Crystals

• Graphite & Carbon Composites

• Hard Steels (non-ferrous)

• Semiconductor & electronic substrates

Applications

• Precision cutting and trimming

• Slotting & grooving

• Notching & part separation

• Optical materials processing

• Semiconductor wafer preparation

• Toolmaking & carbide cutting operations

• Micro-machining and fine-detail cut-off work

Industries Served

• Optics manufacturing

• Semiconductor & electronics

• Carbide tool production

• Aerospace & defense machining

• Medical device manufacturing

• Advanced ceramics & composites fabrication

• Research labs & prototyping facilities

Why Choose Braemar USA Electroplated Cut-Off Wheels?

Braemar USA uses tightly controlled diamond sizing, proprietary low-temperature plating, and precision-machined mandrels to ensure exceptional quality and consistency. Each wheel is engineered for maximum cutting speed, clean edge quality, and dependable performance in demanding production environments.

Call (480) 966-9311 or Add to Quote for pricing.