0.700″- 1.500″ Diamond Plated Milling Tools

0.700″–1.500″ Diamond Plated Milling Tools – Electroplated Diamond Milling Tools for Hard & Brittle Materials

0.700″–1.500″ Diamond Plated Milling Tools—also referred to as electroplated diamond milling tools, plated diamond cutters, single-layer diamond mills, and diamond-coated profile tools—are engineered for precision milling, contour cutting, and fine-edge grinding on hard, brittle, and advanced materials. These tools use a controlled nickel electroplating process to anchor a single, fully exposed diamond layer, ensuring sharp cutting action, clean edges, stable form accuracy, and tight dimensional control in CNC machining and high-precision manufacturing.

Technical Features & Diamond Bond Construction

Braemar’s electroplated diamond bond provides maximum crystal exposure, enabling every diamond particle to cut freely without glazing or excessive friction. The single-layer structure enhances chip flow, reduces cutting resistance, and minimizes heat generation—essential for materials prone to chipping or thermal shock. Uniform plating thickness maintains consistent geometry, predictable wear behavior, and reliable performance across long production cycles.

Performance Advantages

• Fast, aggressive cutting from fully exposed diamond grains

• High geometric stability from strong nickel diamond retention

• Superior edge definition for micro-features, profiles, and tight radii

• Low heat generation, reducing chipping, subsurface damage, and micro-fractures

• Complex form capability not achievable with resin bond or sintered diamond tools

Applications & Supported Materials

0.700″–1.500″ electroplated diamond milling tools are ideal for machining:

• Glass, fused silica, quartz, and optical substrates

• Sapphire, silicon, and advanced crystalline materials

• Technical ceramics such as alumina, zirconia, and machinable ceramics

• Carbide (light finishing) and hardened tool steels

• Advanced composites including CFRP, GFRP, and engineered stone

• Semiconductor materials, lens blanks, wafer substrates, and optics

These tools deliver clean edges, stable profiles, and long service life when milling brittle or precision-engineered materials.

Available Tool Styles & Custom Engineering

Braemar USA manufactures:

• Diamond Ball-Nose Mills – freeform machining & 3D contouring

• Diamond End Mills – slotting, pocketing, shoulder milling

• Diamond Profile Mills – grooves, contours, specialty forms

• Diamond Router Bits – CNC routing & high-speed trimming

• Custom Electroplated Form Tools – engineered for unique geometries, OEM specifications, and specialty applications

Engineering customizations include tool diameter, profile geometry, shank style, diamond grit size, plating thickness, and custom tolerances for complete machining optimization.

Call (480) 966-9311 or Add to Quote for pricing.