Products

Electroplated Diamond Wheels

Braemar Electroplated Diamond Wheels – Ultra-Sharp, High-Precision Grinding Performance BGSUSA Electroplated Diamond Wheels are engineered for aggressive, free-cutting performance on the hardest and most brittle materials. Using a single-layer nickel bond process, each wheel features fully exposed diamond grains for maximum sharpness and fast stock removal—ideal for shaping, slotting, edging, and precision contour grinding. Electroplated diamond wheels are the preferred choice for applications requiring high accuracy, crisp geometry, and minimal heat, making them essential in optical machining, advanced ceramics, carbide toolmaking, and composite manufacturing. High Cutting Efficiency Through Exposed Diamond The electroplated nickel matrix holds a single layer of high-grade diamond abrasive. Benefits include: Immediate aggressive cutting from the first pass Excellent form holding on tight-tolerance profiles Clean, sharp edges with minimal micro-chipping Reduced grinding heat due to open structure Compatible with both dry and wet grinding This makes plated wheels ideal for fine-detail work, tool fabrication, and precision finishing operations. Ideal for Hard & Brittle Materials BGSUSA electroplated wheels are used across industries for grinding and shaping: Carbide Ceramics (Al₂O₃, SiC, ZrO₂) Quartz & fused silica Glass & optical substrates Graphite Carbon fiber & composite laminates Stone, sapphire, and technical materials Applications & Benefits Profile grinding and form wheels CNC tool grinding Optical edge grinding Slotting and cutoff operations Jig grinding and ID/OD grinding Precision polishing and contouring Advantages: Maximum diamond exposure Extremely fast, cool-cutting action Precise geometry and edge accuracy Long tool life in specialized applications Custom Options Available BGSUSA offers custom engineering for: Diameters from micro-tool sizes to large CNC wheels Custom shapes: 1A1, 1A8, 14A1, 11V9, 12V9, 1EE1, 1FF1, 6A2C, and profiling forms Diamond grit sizes from coarse to micron finishing Single- or multi-step electroplating Mandrel and arbor sizes for all OEM machines